Jaggery Cooling Belt Conveyer
A Jaggery Cooling Belt Conveyor is a post-processing unit engineered to cool molded jaggery efficiently and hygienically after the milling stage. It provides a controlled cooling environment using food-grade materials, automated operation, and enclosed insulation. This system reduces jaggery temperature uniformly without compromising its texture. Designed for continuous operation and minimal manual handling, it ensures consistent product quality and lowers operational costs in high-volume production setups.
How It Works
Double-Hood Insulated Design
The conveyor operates within a dual-hood system—an inner hood carries the jaggery, while an outer hood circulates chilled air to maintain a consistent, insulated environment.
Chilled Air Recirculation via Radiator & Heat Pump/Chiller
A built-in radiator and fan system cools air using a chiller or heat pump operating at ~10°C. This air is recirculated to extract heat from the jaggery, maintaining efficient, uniform cooling.
Belt with Adjustable Speed
The food grade belt, transports jaggery smoothly while operating at adjustable speeds between 1–3 m/min. This allows the system to accommodate varying production volumes and optimize retention time.
Food-Grade Construction and Clean Discharge
A food-grade nylon belt supports hygienic transfer. At the end of the belt, a Teflon scraper ensures smooth, contactless jaggery removal.
Blanket Thickness Control
The system maintains a uniform jaggery layer (blanket) of 10–25 mm, ensuring consistent cooling and preventing thermal gradients across the product.
Automated Speed with VFD
Variable Frequency Drive (VFD) adjusts belt speed automatically based on jaggery load, ensuring appropriate cooling time without fully automating the entire system.
WhyIt’s Needed
Post-Mill Cooling Solution
Installed immediately after the milling stage, it rapidly reduces jaggery temperature to avoid deformation or microbial risk.
Labor Cost Reduction
Automated movement and discharge minimize manual labor requirements, helping cut operational costs.
Precise Process Control
Adjustable speed and uniform layer thickness enable accurate cooling for consistent jaggery quality.
Energy-Efficient Cooling
Integration with a chiller or heat pump reduces energy use while avoiding external heat or humidity intrusion.
Advantages
Uniform Cooling Efficiency
Double-hood insulation and chilled air circulation ensure consistent and rapid jaggery cooling without product deformation.
Reduced Manual Handling
The VFD-enabled belt allows automatic speed adjustment based on load minimizing manual supervision during operation and reducing labor dependency at critical stages.
Compact, Hygienic Design
Fully enclosed, food-grade construction prevents contamination while occupying minimal floor space.
Adaptable to Production Needs
Adjustable speed (1–3 m/min) and blanket thickness (10–25 mm) make it suitable for varying output levels and product types.
Energy-Smart Integration
Compatible with chillers or heat pumps for energy-efficient cooling using low- grade thermal sources.
Revolutionizing Efficiency,Setting New Standards
Step into the future of jaggery processing with SEDL's Jaggery Cooling Belt Conveyor. Discover how our innovative design and engineering excellence can streamline your production, ensuring faster cooling, improved hygiene, and enhanced operational efficiency.
Contact Us Today