SED - Spray Engineering Devices Ltd Limited
SED - Spray Engineering Devices Ltd Limited
Spray Condenser

Spray Condenser

A condenser is a vacuum-generating device that uses the kinetic energy of a motive fluid—typically water or high-pressure steam—to entrain a secondary fluid or gas from the suction side. Through momentum transfer, the motive fluid captures and carries the suction fluid, thereby evacuating it and creating a vacuum in the process

A condenser, when designed as a vacuum-generating system, operates by harnessing the kinetic energy of a high-velocity motive fluid—typically water or high-pressure steam—to draw in and entrain another fluid or gas from a suction inlet. As the motive fluid accelerates through a specially engineered nozzle or venturi, it creates a low-pressure zone that effectively pulls the suction fluid into the flow stream. This interaction relies on momentum transfer, where the energy of the fast-moving motive fluid is imparted to the suction fluid, propelling it forward and displacing it from the system. As this process continues, the pressure in the suction chamber drops progressively, resulting in the generation of vacuum. Such systems are commonly used in power plants, chemical processing, and other industrial applications where vacuum conditions are necessary for efficient operation or environmental control.

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How Spray Condenser Works

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Condensers consist of spray box having spray & jet nozzles where cold water is pumped through cold water source.

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Condensers absorb vapors during co-current mixing with water droplets.

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NCGs are evacuated using water jets without needing any extra devices or energy.

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Water vapors primarily condensed by the spray nozzles, and jet nozzles increase momentum of the water flow in the tailpipe.

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As it moves rapidly down the tailpipe, multiphase flow of heated water and air bubbles are compressed.

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This effective use of cold water and residual heat of the vapors makes condensers an extremely energy efficient system.

Why SprayCondenser needed?

01

Rapid generation of initial vacuum: Enables quick startup and improves overall system efficiency.


02

Minimal pressure loss due to co-current design: Ensures optimal flow dynamics for enhanced condenser performance.


03

No separate vacuum pump: Reduces equipment costs and lowers maintenance requirements.


04

Smooth operation even in hot and humid conditions: Maintains reliable performance across challenging environments.


05

Adaptability to manual and automated operations: Offers flexible integration based on plant requirements and operational preferences.


Design Features

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Available in Single Entry and Multi Entry configurations for different capacities and site conditions.

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Equipped with hydro-dynamically designed spray and jet nozzles made of engineering thermoplastics.

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Control valves manage water flow separately for jet and spray nozzles.

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Includes centralized online strainer cleaning, manholes, handholes, and quick-change features for ease of maintenance.

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Tailpipes are optically sized for high air evacuation efficiency.

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Innovative Automation System

Automation System
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Works on pneumatic pressure (no high-pressure water needed).

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No actuator clogging, solenoid valves, or internal tubing required.

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Nozzles are externally visible for real-time operation status.

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Supports individual nozzle group control.

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Can be retrofitted into existing systems, using current controllers and PLCs.

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Resistant to high TDS water; prevents scaling and actuator failure.

Energy Efficiency

Power Consumption

Low power consumption compared to traditional systems.

automated condensing systems

SED's automated condensing systems outperform manual and conventional setups across all TCD capacities.

Better ROI

Delivers better ROI through reduced operational costs and higher efficiency.

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Performance
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Patented technology with over 6,600 installations.

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Deployed across 39 countries.

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Successfully implemented in: India (Balrampur Group, Triveni Group, Dhampur Group, EID Group, NSL, Jay Mahesh, Dhanalakshmi, etc.)

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- Africa, Southeast Asia, Brazil, USA, and Europe

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Trusted by leading sugar mills and industrial giants worldwide.

Revolutionizing Efficiency,Setting New Standards

Step into the future of condensation technology with SEDL's Spray Condenser. Discover how our advanced engineering and commitment to excellence can revolutionize your operations—enhancing heat transfer efficiency, minimizing water usage, and promoting sustainable industrial practices.