Condensate Flash System
The Condensate Flash System (or Flash Ciar) is a heat Recovering mechanism from condensate Streams with the aid of horizontal multi-chambered Condensate flash vessel which Improves energy efficiency. It simplifies the plant Condensate stream management by recovering the condensate heat in form of flash vapor by eliminating Individual condensate pumping requirement & simplifying the operation by common pumping system after bringing all condensate to a common temperature.
How ItWorks?
The evaporator operates on the principle of transferring heat to the liquid to facilitate evaporation.
The amount of steam that forms matches the heat lost by the condensate.
Condensate recovery is a process to reuse the sensible heat contained in the discharge condensate recovering condensate instead of wasting it leading to significant energy saving and sustainability for the environment.
Why IsIt Needed?
Achieves steam savings of up to 2.5% on cane processing.
Centralized condensate handling system for streamlined operation.
Eliminates the need for underground piping or siphons.
Compact Design ensures significant space saving.
Fully automated with minimal maintenance requirements
Light & sight glasses for operation review and manholes for internal inspection.
Seamless integration with existing or new plant infrastructure.
Achieves steam savings of up to 2.5% on cane processing.
Fully automated with minimal maintenance requirements
Centralized condensate handling system for streamlined operation.
Light & sight glasses for operation review and manholes for internal inspection.
Eliminates the need for underground piping or siphons.
Seamless integration with existing or new plant infrastructure.
Compact Design ensures significant space saving.
MaximizingEnergy Savings
Eliminates number of condensate pumps, sealing tanks & piping promoting power economy.
Steam economy due to maximum flash vapor generation reducing steam consumption.
Design Features
Horizontal multi chambered flash vessel.
Customized Designed & Light-weight stainless steel construction to suit the plant capacity requirement.
Sparged tube entry for pre-flashing of condensate
Condensate transfers to the next chamber with control valve by Inverted Siphon
Efficient separation of vapors and liquid condensate
Hinge type manholes for easy maintenance and inspection
Pressure / Temperature monitoring along with re-circulated condensate flow control
ControlAdvantages
Energy Efficient as flash vapors to save the equivalent amount of exhaust steam.
Easy to integrate in the existing or new factory setup
The system eliminates hammer effects, ensuring smooth operation. It maintains stable pressure with no back pressure build up.
The vacuum system integrity is preserved by preventing air leakages.
Condensate losses are effectively prevented, optimizing recovery resulting in reduced makeup water requirement.
Revolutionizing Efficiency,Setting New Standards
Step into the future of rapid drying with SEDL's CFS Flash Cigar system. Experience the power of our advanced design, delivering ultra-fast moisture removal, compact efficiency, and consistent performance—ideal for heat-sensitive materials and high-throughput operations.
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