Distillation Column
SEDL distillation columns are engineered to maintain minimal pressure drop (low ∆P) across trays or packing. This design ensures smoother vapor flow, avoids flooding and weeping, and enhances energy efficiency. Suitable for both tray (plate) and packed internals, these columns are ideal for vacuum or mild-pressure operations where pressure-sensitive feeds are processed
A distillation column, also known as a fractionating column, is a vertical vessel designed to separate components of a liquid mixture through selective boiling and condensation. It consists of several key components:
- Column Shell: The main body housing internal components
- Trays or Packing: Structures that facilitate contact between rising vapors and descending liquids.
- Reboiler: Heats the liquid mixture to generate vapors.
- Condenser: Cools and condenses vapors at the top of the column.
- Reflux Drum: Collects condensed liquid, part of which is returned to the column as reflux.
These components work together to achieve efficient separation of mixture components based on their volatilities.
The Distillation Scheme with MVR Based system and easy plant operation is a great option for manufacturing processes that will revolutionise the future of chemical process industry.
We design, fabricate and install variety of distillation columns according to requirements of clients. We provide different configuration of distillation system such as Continuous Distillation Column, Single and Multi-Stage Distillation Column, Azeotropic Distillation Column and Vacuum Distillation Column.
How It Works
The operation of a distillation column is based on the principle of vapor-liquid equilibrium
Feed Introduction
The liquid feed enters mid-column.
Vapor–Liquid Contact
Vapor–Liquid Contact
- Tray Columns: Vapor rises through perforated trays; liquid flows down via downcomers.
- Packed Columns: Vapor and liquid flow counter-currently through packing surfaces.
Low ΔP Design
Internals are optimized (e.g., structured packing, openarea trays) to minimize resistance to vapor flow, reducing column pressure drop across stages.
Condensation & Reflux
Vapor is condensed at the top; part returns as reflux to enhance separation.
Product Withdrawal
Distillate is collected at the top and bottoms at the reboiler.
Why IsIt Needed?
Distillation columns are essential for
Purification
Removing impurities to obtain pure substances.
Fractionation
Separating complex mixtures into useful fractions, such as in crude oil refining.
Product Recovery
Recovering valuable components from mixtures.
Chemical Synthesis
Providing pure reactants for chemical reactions.
Their ability to handle large-scale separations makes them indispensable in industrial processes.
Advantages
- Low Delta Pressure Design – Reduces steam and cooling demand
- High Separation Efficiency – Optimized internals for better mass transfer
- Energy-Efficient Operation – Reduced utility consumption
- Custom-Engineered for Process Needs – Packing or trays, based on requirement
- Durable, Corrosion-Resistant Construction – Built for longevity
Advantages of SEDL’s Distillation Solutions
These advantages contribute to the widespread use of distillation columns in various sectors.
Performance Parameters
Number of Theoretical Stages – Defines efficiency
Reflux Ratio – Impacts purity and energy cost
Packing/Tray Type and Efficiency
Pressure Drop across Column
Flooding/Weeping Margins
Each column is precisely engineered based on mass balance, heat integration, and capacity studies—ensuring optimal plant performance.
Applications Common
Food and Beverage
Producing spirits and flavour extracts.
Petroleum Refining
Separating crude oil into gasoline, diesel, kerosene, etc.
Chemical Manufacturing
Purifying solvents and reactants.
Pharmaceuticals
Isolating active pharmaceutical ingredients.
Distillation columns are integral to processes requiring the separation and purification of liquid mixtures.
EPC ApproachBeyond Just Equipment
SEDL is more than an equipment supplier. We deliver complete EPC solutions—from process analysis and design to plant commissioning and automation. Whether it’s a new ethanol plant, process revamp, or expansion project, we bring
- Process Consultancy & Engineering
- Custom Manufacturing
- Automation & Control
- Project Management & Execution
With SEDL, you're choosing a partner who understands your process challenges and delivers intelligent, integrated, and efficient distillation systems—that perform beyond expectations.
Revolutionizing Efficiency,Setting New Standards
Step into the future of purification technology with SEDL's Distillation Column. Experience how our cutting-edge design and engineering expertise elevate your operations—ensuring precise separation of components, minimizing energy consumption, and delivering consistent, high-performance results across a range of industrial applications.
Contact Us Today